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Common tightening sequence methods for bolt groups and precautions in application

April 16, 2024

The tightening sequence of bolt groups is of crucial importance in mechanical engineering. The correct tightening sequence not only ensures the stability and safety of bolt components, but also effectively prevents failures caused by stress concentration and deformation. This article will discuss in detail the importance of bolt group tightening sequence, common tightening sequence methods, and practical application precautions.

 

1. The importance of tightening sequence for bolt groups
The bolt group consists of multiple bolts and nuts, used to connect and fix mechanical components. When tightening the bolt group, if the tightening sequence is not appropriate, it may cause uneven stress on each bolt, resulting in stress concentration and even causing bolt fracture or loosening. In addition, improper tightening sequence may also cause deformation of connecting components, affecting the overall performance and lifespan of the machinery. Therefore, the correct tightening sequence of bolt groups is crucial for ensuring the safe operation of machinery.

 

2. Common tightening sequence methods for bolt groups
(1) Symmetric tightening method: This method is suitable for situations where the bolt group is symmetrically distributed. When tightening, start from the center of the bolt group and gradually spread outward to ensure that each bolt is evenly stressed. The symmetrical tightening method can effectively avoid stress concentration and improve the overall stability of the bolt group.


(2) Cross tightening method: When the bolt group is staggered, the cross tightening method can be used. During the tightening process, the bolts in opposite positions should be alternately tightened to ensure that the bolt group is evenly stressed. This method is suitable for bolt groups that need to withstand large loads.


(3) Step by step tightening method: For large bolt groups or situations that require high-precision pre tightening force, the step by step tightening method can be used. Firstly, pre tighten all bolts to a certain torque, and then gradually increase the pre tightening force in a certain order until the specified value is reached. This method can ensure consistent force on each bolt and improve the overall performance of the bolt group.

 

3. Precautions in practical applications
(1) When determining the tightening sequence of bolt groups, factors such as the structural characteristics, working conditions, and stress conditions of mechanical components should be fully considered. For important components or critical connections, detailed analysis and calculations should be conducted to determine the most suitable tightening sequence.


(2) When tightening the bolt group, the specified tightening torque and sequence should be followed. It is strictly prohibited to change the tightening torque or sequence at will to avoid adverse effects on mechanical performance.


(3) During the tightening process, appropriate tools and equipment should be used to ensure the accuracy and consistency of the tightening torque. At the same time, tools and equipment should be regularly inspected and maintained to ensure they are in good condition.


(4) After tightening the bolt assembly, necessary inspections and tests should be carried out to ensure the tightness and stability of the connecting components. If abnormal situations or problems are found, they should be dealt with and repaired in a timely manner. In summary, the tightening sequence of bolt groups is of great significance for ensuring the safe operation of machinery.